9) John Rhys-Davies’ allergic reaction

John Rhys-Davies developed a severe allergic reaction to the prosthetics used for his role as Gimli. His skin would swell and become irritated after wearing the heavy makeup, forcing the team to limit his time in full costume. This challenge required careful scheduling of his scenes to avoid prolonged exposure. Despite the discomfort, Rhys-Davies gave a memorable performance that embodied Gimli’s humor, bravery, and loyalty. His dedication ensured that Gimli became an iconic character, even as he endured physical pain to bring the Dwarf to life.
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Edited by Debanjana